OTA-Overdrive with genuine Germanium-Sound [130311-I]
The project to a OTA-Overdrive-Unit, with a true and clean Germanium-Sound, but also getting fully variable, valuable and versatile, for a possible coming on the other hand as really scratchy, or crunchy, crooked and dirty, out of one single unit!
The project to a OTA-Overdrive-Unit, with a true and clean Germanium-Sound, but also getting fully variable, valuable and versatile, for a possible coming on the other hand as really scratchy, or crunchy, crooked and dirty, out of one single unit!
The publication to this project is partly not meant as whole book, but as larger "Extended Literature" with really much to read about this litte thing, for the "Elektor Electronic Magazine".
Hereby the descripition also explaines - why and how - to benefit on the "Leakage Currents of the Germanium-Semiconductor-Parts", wich is quite often told only for a not needed disturbing and erroneous trouble, and wich is getting here into somekind of an especially physical factor, for really to work with, right on the originating of the preferred sound effect and by controlling the OTA-Currents. If you need support, just e-mail me to jo2030_aeht_gmx_dot_net (english or german - answers will take some time, but each mail will be served).
Important - the project is again in update-condition - Please refer to Mr. Ton Giesbert´s contribution by the elektor-lab-team, with a completely updated version of the actual project, where the last version and some additional material follows in the contribution "Revision 01 - 2015".
Updated main material for the here downwards following text is again in progress and available in a few days (you may see down here some JPEG´s from Simulation), with also again the modified Eagle-Files in a downloadable folder. (Following Eagle V7.2 - Schematics uploaded as new proposal, here in the main project material, but only as preliminary PNG-File, then coming as new stompbox and prepared for getting worked out also as final Rack-Version.)
The basic principles to the OTA-Overdrive and all theoretical material will of course stay the same. A very interesting contribution by the autor is the extension with the Octaver-section, presented to Christmas Time 2014 and with two additional routed versions as Eagle-PCBs, on each 30x30mm Board-Space.
The directly JFET-buffered circuit has been modified (the two PNPs are deleted, and the Gain-Pot is changed in its value), because there was an error made, on the dependence of Ubat. This got fixed.
The first published circuit will work, but the adjustment of gain varies with too much audible value on the battery-voltage, and early started units will need some modifications.
If you have just made prints, the modification is easy on update, so nothing really lost anyhow.
Needed modifications for battery usage (not needed with constant Ubat = Ext-Supply):
1. Remove Q1 and Q2 completely and bridge positions of collectors to emitters
2. Bridge positions of R35 & R36
3. Replace LD1 with a Jumper (bridged)
4. Tie cathode of LM385 to GND
5. Change values of R32, R33 to 10 kOhms (PT2 - 2 kOhms, possible to 10 kOhms)
6. Change values of R34, R37 to 560 Ohms
7. Change value of R31 from 6,8 kOhm to 22 kOhm
For getting a better frequency response at all, I recommend to change C2 to a value above 1µF (NP-Elko or "Samsung Hi-Qual Cercap" 4,7µF would be best).
The Multiple-Effect-Rack-Module, also with Instrumentation-Amplifier and floating Diodes, is following soon.
!!! - Also very important, if you are using matched Germanium-Diodes - These are very temperature sensitive, right in that moment, when they get fixed by soldering onto a PCB !!!
Do not solder your Point-Contact-Diodes as close as shown on the Project-Picture No. 2 onto your PCB, if they are not cooled down somehow on that process , because this could radically modify the Diode-Data, due to micromechanical (thermo-effective) movements, directly onto the Point-Contacts inside of the parts.
Use wet cotton textiles at room-tempersature - or similar, but no icecubes or such, and do not use any aerosoles herefore.
Give almost a minimum of 5-10 Millimetres of length to the Diode-Pins on each side, for an optimized cooling of the whole devices, whilst the soldering.
Also crimped pins are ok for that procedure (as shown on the picture with the MD276-Diodes).
This all is only preliminary and still in an experimental condition, where my simulation software says that this all works ok, but this is not really tested yet!!
A complete folder, for downloading the whole update and some more photos, is presented in the contribution (will get changed soon!) - If you find any errors, please give me also contributions!
Preamble
A real "Genuine Germanium Sound", as expressed in the Project-Headline, is often told as very critical, but meant here for being guaranteed by the working principle of the presented device and on how the effect gets originated with the herefore used parts. Hereby the user can get also supported on the project by the admin/autor (Please refer also to the text - I purchased, beneath my antique and dusty store of GE´s, for that project I bought a really large bunch of GE-Diodes from several vendors, for a possible support with selected/matched pairs and - maybe a little later - with prepared and complete kits), to a secured success on a performed device for everyone who wants to play an electric guitar on a good effect.
The project holds beneath a "deeper description" to the distortion-effect, once again a complete explanation about the practical useage of OTAs, then some historical information and backgrounds to germanium parts, and also some little stories, or anecdotes.
By going that way, this is all meant not only as an article for a technical publication and some explanations, but also to resume on the users interest, after all to get pleased with a useful and mostly easy realizeable product, wich comes also as a true innovation, but without being hereby a hightech-device anyhow and therefore resuming also in a real "State of a Vintage-Unit from the 70´ties", and on using some parts of that time.
Therefore I want all readers also to notify, that this project could have also been published since the early 1970´ies and such thing comes therefore a little late - or not? - The popular CA3080A-OTA was developed by RCA from 1967 to 1969 !!
(If you are interested in some astonishing facts and also somekind of funny backgrounds to this very well developed and early industrial IC-Devices, there is herefore a link to Donald Tillman´s really great website inside of the USA, who holds also a lots of other very useful informations on music electronics:
http://www.till.com/blog/archives/2005/06/last_of_the_ota.html
This website is - like I think - associated to a "must visit" for all Guitar-Players!
)
Every Electric-Guitar-Player needs an Overdrive- or Distortion-Effect
The here described project shows all the ways on the construction to an interesting and useful Overdrive-Unit for Electric-Guitars, wich can be built on one weekend and wich can be done very easy also by the youngest electronic beginners and who are also prepared to go their way and startoff as Guitar-Players.
For a first practical setup of the unit, there is then maybe needed some help from the parents, for to get oriented on the herefore recommended and presented PCBs, and then stepping thru the text and all the plans, for a desired performance of the final construction.
To start the presented project directly from here, the user just needs to know, how the parts from the schematics look alike and then sticking all together for soldering the single sided printboard.
As a finally addition to the project, I have tested all parts for the most possible, different situations on breadboards and in a simulation program, with also some variants on different Spice Models for the ICs, where now all setup parameters of the electronic parts have been optimized to get a most commonly useable unit, that shurely will work on the effect as promised.
If one fixes the parts together, as shown in the placeplans and in the schematics for instance, there is nothing wich could go anyhow damaged, so with critical parts and so on, if all the values and positions are placed right and then connected properly to the battery.
For getting the device onto a first operation, with only the print and some plugs, there is needed (one Low-Current-LED LD1, for driving the otas, can be installed directly on the print!) a jumper from JP3-Pin1 to JP3-Pin3, but please take care, not to connect the JP3-Pin2 in the middle, except for a cable-shielding of the footswitch.
The possible switches on JP1 and JP2 are only optional, if desired and basically not needed for a first startoff, so one can also completely spare that.
For a final fixing inside a case, with also the switch for changing on the diodes path/sound, the plan shows the whole and overall needed configuration.
The description to the Unit, explained with a few words :
A pair of "Antiparallel arranged Diodes" is used for producing the Overdrive-Effect, wich acts on the sound product as a dominant audio voltage generator and wich converts a Guitar-Signal (Figure 1 - VF1) into a different characteristic with a modified, flattened waveform (VF2) and wich is also called for that effect named as a "Signal-Distortion".
When this effect is done properly in one special way, then the resulting sound of the arrangement gets very musically, instead of a resulting and disturbing disharmony, what is generally told for a not wanted distortion of any electronics with mostly a malfunction, bad sounding amplifiers, scratching loudspeakers, etc, so therefore this effect is something as a really different audio source to that.
Right on that background for the diodes being the audio source, it seems electrically much easier to do this conversion with a "Current Source" - wich is here delivered by an OTA - and rather than doing this with an Opamp, wich in the end would be acting anyway as a working "Voltage Source" and therefore perhaps getting more in conflict with the diodes and affecting them, for the worst case by fully over-riding their characteristics and therefore maybe rejecting the preferred sound.
On these facts to the used technique, the OTA can get in a functional harmonization with the diodes (with also a wide respect to the effects and herefore performed usage of the Diode-Leakage-Currents!!), by driving a controlled current into them. As a third component, wich is nessesary right on that chain of components on the output, there comes a JFET on a very high impedance, for a finally needed outcoupling of the produced voltage.
Figure 1: Two Diodes, converting the Sinewave from the Guitar into a different Waveform
For a first moment, there isn´t much more to know about the thing, for getting it to work, but of coarse there are a lot of additional things to say and to know, because on the above described function for the distortion, there are existing much more predestinations, backgrounds and possibilties to that arrangement, so this first description, should be here only a prefacing essence to the theme and to such a device on the main function.
Implementing of a Tone-Control on one Version - A Treble-Booster-Variant
This item to the project, is a difficult question and if you take a look around the most offers on several Distortions- and Overdrive-Units, they will all come generally with an implemented and quite often needed Tone-Control on the output of the signal chain, where also very often the user has one specially preferred positioning of all controls together, for a best as desired constitution of the parameters, wich are each time also dependent on the frequency-range of the used electric guitar and so to say always individual. Hereby the needed features on the frequency spectrum are getting sometimes much more important, than maybe a useful volume control, because the volume is partly also controlled on an external amplifier-section.
However, one version to this overdrive-project will be implemented without any tone-control and alltogether, there are for the startup three mainly versions, wich will all need the same PCB-Space:
Variant A-1: All Buffers implemented as JFETs (preferred 2SK30A-Y, changeable to selected 2SK30A-GR, J112, BF245, or similar) and no Tone-Control. There is only one used Opamp in the Signal-Chain. If you would prefer this, then you should take also care, to get able of controlling the frequencies on a separate, external device.
Variant A-2: Same as above, but with TLC272 Opamp-Buffers (or TL072), for a better availabilty of the parts, because the most TO-92 JFETs are getting more rare and probably sometimes becoming completely obsolete.
Variant A-3: Both OTAs with following Opamp-Buffers and a changed position from a Volume-Control, to a now used Tone-Control, but with a finally JFET on the output of the device. This is the preferred and for the startoff presented first version and here comes strictly no finally amplification section, so the user should do this by external devices on demand.
Fully description for all parts and the most backgrounds to the unit
1. Difficulties - Getting a useful Guitar-Effect and some Philosophy
The final unit to the project on a PCB is not only just a Learning-Object for some practice and after that, giving it to the garbage, or nevermore using it again, so this is meant in the end for getting a good sounding device for a long time daily usage and for having much fun with that.
On these interests, the project describes the performance of only a handful but optimized electronic parts as being essential, with the PCB prepared as a ready delivered hand-routed Eagle-File, for fitting without problems to the most of available "Stompbox-Flight-Cases" - Or like my first prototype to this thing, wich was previously built inside of a simple breadbox and by this condition still remaing on the useage of a friend and working until today.
(Additionally, and only available on user-demand, the layouts to the PCBs are edited especially, with an optional handmade "Teardropping" on the most soldering points, for a really Retrograde-Outfit and better electrically conditions, but also for a lookout, as if the PCB´s have been made with the old layout techniques of the early 70´ties and on the basis of adhesive tapes, or being simlpy painted with an edding-stick.)
This kind of styling at all, means in a first manner for the user, to give also the best and to be challenged anyhow by an innovation, independend of the fact, of coming as a beginner, or as a well used Oldcrow on electronics.
As a needed addition to the backgrounds of the project, this benefits also widely on a personally invested work by the user and then also from some externally incoming and helpful knowledges to that thing, collected on the components in all parts and what is really nessesary to the understanding in the construction of such a device, not only as an electronic unit, but almost as a musical instrument, in combination with the electric-guitar and herefore also not only to be a just needed gear, like cables or maybe other accessories and so on, etc.
On my personal experience, a little difficult to say, for such ever needed, essential devices and on some help from my tutors and many others, there was shurely sometimes also a little disadvantage in the fact of being young and therefore I had always to accept a little lack in such chains of performance, wich are necessary to such stuff and then on the reality to the fact, of having no money for such sometimes very expencive devices, with having a good sound. Because of all that, I was then very lucky, to get the abilities on doing my things, by being teached, on how to do it on my own - with todays short words: On DIY!
So, another goal of this project adresses those people, who will shurely not have enough money, of buying a good Electric-Guitar for a first startup, together with also the herefore right in that moment truely needed good Guitar-Effects to play on, because in the end the Guitar and the Effects give one individual musical unit, wich can only stay in a interesting condition, when this is all working together and sometimes played by the user with some well performed and learned practice, but then also really loud over a Power Amplifier.
Picture 1: WN5457 - 1959 - Selected Germaniums - Do mostly not look for good...
2. Germanium-Effects can cost several hundrets of Euros, or Dollars:
As a first great strike of this project, this is meant also as a challenge to that headline above and the sometimes very high prices for such units (where of coarse should be said, that real Uniques are coming unique and are in each case mostly invalueable!), with therefore used old Germanium-Parts, wich are left lately from the 70`ties, where counting on several hundrets of Euros, or Dollars, but also then doing their work with a bravour.
On this information it is generally not easy to tell, where here comes a standard, or maybe then on a difference the real Uniques and so maybe these prices could also only be payed just only for the hope of getting such a good sounding device, associated to the words of classical sound and User-Satisfaction, but after all, we are still going to prepare the coffee only with boiling water - so to say - and when we take a look inside that stuff, there is also every time a matter of taste what we see, where the electronic Germanium-Parts often come with a outlook, as that somekind of garbage.
So if the Customer first gets fixed on a Device, to look at a special Name for a Manufacturer as known, where he then can be shure of being pleased with a product by an also for shure to pay price, and that´s important.
So the word and slogan "Germanium" is on one hand only a fact for a inside used material and technology, but for a startup of coarse not more and then there is also needed a selection and maybe also some other handling procedures on that, what in the end also associates to the name and the quality/ability of a whole trademark or brand. Right on that point, the DIY devices can get very variable and where a owner of a device can invest here his personal quality, efforts and abilties, and this is also very important to a product in the end.
A really good example to these backgrounds has been here - for instance - a very well prepared project by C. Chapman with the "Elektor-Formant-Synthesizer", wich could have been done also in several ways (manufactured by DIY, but also offered as readly prepared kits, with also very good and pre-selected parts), what means here with an acceptable result, but also possible for a better one, and where I have met great Instruments with really a very high quality and nearby on the sound abilities of the legendary Moog-Synthys, or maybe better. On the other hand I have also seen some Formants, with a really poor sound and a bad Overall-Performance, and this was always right depending on only some work to do with them, and to get such a thing prepared for being someday a good musical Instrument and not only some electronics... but also right on this fact, DIY of coarse can shurely not mean, the less work for the same performance.
So here also very important is not to say, that some of all that commercial gear could be a fake at one way (so don´t get me wrong, but later on this Project-Publication, I will tell a little story, about such a funny thing, where could be laughed upon), when offered and the wrong promises onto the fear of the customer could be made, but on the possibilities to a good sounding device, a DIY-Project can make a great deal, rightout of some motivation and with a given little knowhow for a first start, and of coarse also with saving a lot of money by that way.
This is known since decades on Electronics-DIY and right here again, on some added facts to this project, and with somekind of a real innovation, wich is standing up here, for a validation!
3. Something really new - and right here on the Project:
Around the main functions for a Overdrive-Effect, the presented circuit for the project gives some additional features in a versatile combination, with the ability of making a good sounding device on Germanium characteristics, wich is also easy switchable to a possible very unique Silicon-Device, on the other hand.
Maybe, if you are knowing that scene for everytimes asking on hard evidences, you are going now to say, that this could not be, for getting a real good Germanium-Sound together with an outstanding Silicon-Sound in one case, but right here comes the innovation, where the keys therefore are discribed a little later in this publication by details!
As a second and main strike on this construction, the project uses, also as a challenge to all well used Electronic-DIY`ers, an OTA-IC as the core-function to the produced soundeffects, where these "Operational Transconductance Amplifiers" are still somekind of difficult things and almost not very much loved devices, when needed in common uses to much people all around the electronic scene. The purposes therefore are sometimes very strange and sometimes also not understandable, but there has to be said, that this comes maybe also, because there isn´t any useful OTA at all!?
Of coarse not, but over all the times, since the early 70´ties, the Semiconductor Industry developed Opamp by Opamp - Thousands and more, until today, but all the ever developed OTAs by number, you can count by your fingers on almost one hand, so there were only a few useful parts at all for to tell on, since decades!
Figure 2: Simplified OTA-Diagram, by Eugene Zumchak, with the internal IC-Functions
(As a real common sense to that situation, it should be recognized, that there never existed any industrial IC-OTA on the Market, wich would have given more than 2 mA current on the output at all!
I cannot tell why, but that´s a fact and I can also not tell any more, but if one desires more current, that would be given from an OTA, than the above told value, then this all guides only to a possible discrete solution, if somewhere wanted or needed.)
Maybe you´re gonna say now, because of these facts, that this project might be just another somekind of helpless trying, for getting an old chewing-gum tasty again, but that´s shurely not true on this, because this here is really coming as something new and with unknown, or better let´s say like this, optimized and not known possibilities of some specially exhausting of the semiconductor characteristics.
Here you will get also the fact on that effect-unit, of being highly dependent on temperatures and what means, this might only be a working unit for satisfaction, at around or above of the room-temperature and maybe not sounding very good, if then played "too cold". So, assume the leakages of the parts can easily double right on that facts within a few hours in spring, or in autumn, and then the whole thing will probably not work at all in the winter on the expected sounds!
This all belonges strongly to the physics of the germaniums, wich can be measured and I will add some data to these sentences later on in this publication, but pardon me, right now I dot have them, because this means again much work to do, but I will update this.
Together with the very good control abilities for the currents on the OTAs, and really only on this devices, these facts are getting very pregnant!
Figure 3: A discrete realized OTA-Overdrive-Cell, where all used Semiconductors got encircled (for a more detailed description, please refer to the text)
This means by the way, that I´ve been wondering on my own, of not gotten that idea longer before, to do the whole thing like this on the working principle of current sources, with a handful of electronic Parts and an OTA, and where I have been all times interested around music-electronics and hereby especially and mostly, on analog synthesizer circuits.
By the theme on analog synthesizers - as musical instruments - one is faced widely with OTA-Parts everywhere in the synthies, where the OTAs are needed for voltage controlled circuits, like VCOs and VCFs, and where is also often spoken about the circuit variations, what are using cascaded chains of "OTA-Cells", to implement some Audio-Functions, like Filter-IC´s, and so on.
And then came the question on the idea, why not also doing that on such an OTA-Cell for the functions of an Overdrive-, or a Distortion-Effect? Could this be a useful thing therefore?
(In Figure 3 you can see the simplified main OTA-Arrangement for the Overdrive-Project, with four basic Current-Mirrors - CM´s - arranged with some Transistors, a Differential Input Amp - dito, the very important Clipping-Diodes, and a JFET-Output-Buffer.)
For a first startup on that idea, I could not believe, that such a thing does not exist, by one or another of the well known manufacturers of Guitar-Stompboxes, maybe like Electro Harmonix, Ibanez, Boss, and so on, or maybe as a standard Overdrive-Effect and implemented into a Suitcase-Amplifier.
So, before a beginning on that technique some years ago, on such a Distortion-Device with an OTA-Cell, I wanted to search on the internet and I found much Overdrives, Distortion- and Fuzz-Boxes, and a lot of good guys and www.adresses, with tipps around the whole theme and a great living scene all around that, but nothing new, over the more and more told ideas and alltogether only the well known repeatings, since years - and each time with ICs as Opamps! (!! I got some good infos by Don Tillman, about there should be a few of the Gibson-Amps, with used CA3094-OTAs for the Distortion-Mechanisms, but as I think so, these also are working all with the Darlington-Buffers on the Diodes and this again means a usage on the effect, with not all the here told possible advantages, - but until up today, I did not find any of those Gibson-Schematics on the internet at all. I would be pleased, to get some of them - so if you know them, please give me some contributions!)
Also, there is on the Internet a lot of practice on Distortion-Circuits, wich all in common are using Opamps, where almost anytime the Clipping-Devices are configured as parts of the Signal Correction- and Feedback-Loops and spanned from the outputs to the negative inputs of the IC´s and quite often needing compensation capacitors.
But I could`nt find any such configuration, wich directly uses therefore an OTA. Then I googled "OTAs, Fuzz and Distortion", - but also nothing...
I wondered a little more and thought of the fact, that OTAs could be the wrong thing, of maybe not enough available current, with only 2 mA maximum realizeable with an OTA and where Opamps could give 20-50 mA and more, but on another look on existing circuits, they got less, so this could not be the problem. Until today, I haven´t got herefore any plausible answer to tell!
This guided all to the first ideas to some tests with the rare CA3080A-Devices in Metal-Cans. Then I tried some experiments with higher driven currents on the Clipping-Parts, hereby also with handmade and discrete implemented SIL6-OTAs and also one separate and very exotic version, with Zetex-Low-Sat Transistors in SOT-23 and 1:1 on a configuration like that circuit shown in Figure 3.
Headline Project Picture
Picture 2: First OTA-Overdrive-Version, implemented with a Quad-OP, a matched pair of AA118 Diodes and discrete SIL-06 OTA-Modules
Then, about two years ago, the core-functions were tested with several optimized units, also for good availability for needed parts from the manufacturers, and the resulting schematic was then implemented with almost three partly divided, main function blocks, where in the middle of the thing allways sits the said OTA-Cell and this will be later described by detail, down here in this publication.
In the meantime the CA3080s, and also some other OTAs, have fully gone obsolete, or they come only left to be very expencive on auction-offers and in the same expencive way are coming the directly followers to the CA3080-E in DIL08-Packages, the seldom NTE996. All these facts collected together - were unacceptable and this had to get fixed up with something useful, and not being too much expensive in the end!
So the schematic was changed again and the whole thing - until today - had to be implemented lately with the LM13700s from National Semiconductor (the manufacturing by the name is now gone to Texas Instr.), or as an alternative to this, with the NJM13600 from the japanese JRC, what are almost the same and very useful OTAs, too, and sometimes told for being better.
Although some voices on the internet are telling here, that all these amplifiers do not give by far the same Audio-Performance, as the good old CA3080A-Originals, made by RCA, or later coming from Harris, and then Intersil.
So, difficult to say if not tested, but the first obvious difference was about the CA3080-Chips, wich have being implemented with enhanced Darlington-Stages, as directly parts of the Current-Sources. They were made right until 1999, with some old machines on a very precisely developed Chip-Process from early 1967, formerly performed by RCA, where the National-Chips were developed (on just five minutes !!) later in the 70´ties and are using (only...) Standard-Wilson-Current-Mirrors. These IC´s are also told of being just designed for the fun and training of some students on creating some chips on somekind of likely a race, and almost only for testing a new design software for consumer electronics on wafer level.
See herefore the very interesting "LM13600/LM13700-Story" by Mr. Don Sauer on his very popular Internet-Publication at:
http://www.idea2ic.com/LM13700.html
(Over this link you will find a lot of information around the development of IC´s on the example of the LM13600/700´s, but always with some funny consequences around that case and getting almost perhaps only over a low-level-product, where I tend to plan a second variant to the project and with another, alternative solution, and maybe not using those chips!)
The here told facts are leading to assume for a fast, hasty development on that IC-Product. By these facts and on the above told race, this was also told around for saving some expencive semiconductor material (pure Silicon) with that manufacturing process and because of this, there could maybe come a little lack in the overall transparency on the Sound-Performance of the IC´s, mostly at fast transitions and with higher current levels, or perhaps on pulses, but in the end this is not known, before fully tested for that in all manner.
These IC´s seem therefore tending to be a really CAD-Design, from the playground of some Professors, with all the interests mostly on science... and with that in mind and the look between the lines, I personally would prefer for the realisation of this project unit on the NJM13600, coming from JRC (these are available from www.profusionplc.com at reasonable, good prices below 1 Euro!).
A real good advantage of the LM13700/NJM13600s is on the other hand, that they come as dual versions and are designed for stereo usage, so the overdrive-function could have been easily enhanced, with some needed features and what is also discribed later, down here in this publication.
4. The main Schematics as PDFs:
Maybe on the first look at the whole unit, the thing seems to be difficult, complicated and an overlarged circuit, especially when meant for beginners, but with some practice and engagement, one can easily get used to all parts of the device, at a "Step by Step" working. Therefore, one of the goals to the project is to give the DIY-Guitar-User a practical thing on hand, wich can be fixed in a few hours and wich can get handled to also an impressive "On Stage" used device. This all together, performed in a successive way to that product and with the possibility of learning much about the herefore used techniques and all the backgrounds to it, also in a Step-by-Step-Mode, individual and as wanted to, and in the end of coarse by hearing all that stuff.
The used parts are almost available standard electronics, wich are still present on the fast changing semiconductor market and here the still ongoing manufacturing and good availability of useful Germanium-Devices was another reason, to prepare such a unit to a realizeable, really enhanced DIY-Project, with enough headroom for also selfmade ideas and possible experimenting by the user in the future and also maybe to find some really new sounds on the effect, of coarse also by modifying the schematic!
I am telling here about a ready made project, but this describes still a smart unit as it is, and I keep also a lot of ideas in the background for an enhancement and as partly later to be described, for perhaps possible variations. This is meant also for the fact, that all OTA-ICs seem to get obsolete in the next coming years, as everyone can see, and what right in the moment happens also on the known production lines to the LM13700N.
So if they are cancelling now on these OTAs the devices in DIL16-Packages, then it is just a question of time, when the SO16´ers are going to follow, because the Industry accounts here only in millions on each cycle of an economic and commercially interested production line, for the made parts, so we can go on to wait, when these rules are cancelling product by product.
The production up today, runs here only on orders by means of "as is", and not on a "maybe", or a "perhaps", so if there won´t come enough orders, they will stop radically each production line, as to be seen widely on the aching companies for analog synthesizers and no one has therefore really good working alternatives, so by the way they are all telling, that the digital music-machines will be the future at all, but just on this very fact I tell here, that´s herefore only somekind of an emergency exit and this isn´t (!!), and right therefore, just take a look at the fast growing DIY-Scene for helping upon this misery and where here the most of the users prefer anytime mostly DIL-Devices, and no SMD parts for the ICs!
I am planning therefore to present for this case with the actual project somekind of a lifeaid, with a following project on a discrete OTA-Technique, but keeping this also just for the moment, or for longer in the background is needed to say and so to wait, what there happens in the next few months/years on the semiconductor market.
So to say, it is sadly maybe all ending in some innovations, wich maybe cannot get performed by the way, and what will happen, if the LM741 gets taken also out of the worlds markets, by running out of production?
As an optional addition onto the project, there could also follow a useful selection, or better told as the precisely matching of the semiconductors for such usages, but with not blowing the whole project to a big laboratory-action, because this jobs can be done quite accurately with a handful of additive electronic parts, prepared for a breadboard and almost performable with a good standard DVM.
5. No use of difficult to handle SMD´s and the usage of DIL-TL072-Opamps:
The first important fact for starting here the project for beginners on DIY, was strictly no usage of any problematic SMD´s for such a unit, with the possibility for an easy soldering the whole thing together and the usage of DIL-ICs on chooseable sockets.
Because of that, the unit gives the advantage, for to be called also as "Vintage" with actual TL072´s and what will be continued on (only maybe) a second kind of a version, that I will update in some days, with the possible availabilty of some really "Vintage by 1982 - TL074CJ - Black Top Opamps" in Cerdip-Packages, instead of the used low noise 2SK30A-Y/-GR JFET-Buffers. This is coming soon!
Also of coarse, the parts described here and used for the project will shurely go all obsolete sometime, as told above and seen very sadly in the last years - since 2005 - for the popular CA3080´s and then especially for the CA3280-OTAs, and other high-priority Synthesizer-ICs and where the whole Electro-Music-Community really got kicked by the Semiconductor Industry.
Because of these rules to the semiconductor market, there will be in the future a second published version of the unit (!! of coarse, only on enough feedback to this first one), fully prepared for SMDs, wich I will then update in full manner, but here for the first setting, is to start up with a valueable and for every small budget available unit in common and as one can see here. Another reason for implementing this Overdrive-Unit as SMD-Version is the pregnant factor of almost cheaper PCB-Space on double sided prints out of the production processes with vias, so the only single sided versions are coming as somekind of a speciality, or better let´s say herefore more seldom. That´s a hard reality, but quite actual, due to the mass productions of todays PCB´s!
6. Collected Facts on DIY-Benefits - Design-Goals for the published Project:
1.) Three makeable units (Sized as 52 x 100 mm, for all three variants) by two cuts, from one bought low-cost and single-sided Euro-Card, within the known standard dimensions of 100 x 160 Millimeters. This means, the project is well prepared for a Home-Concept and also as a Kitchen-Production for a whole Guitar-Group (and maybe with job-sharing), with almost a unique unit for each member, if you do not select the preferred Germanium Clipping Diodes, because this means, each unit will of coarse do the sounds a little different.
Smaller versions, with only some parts of the unit, can easily be upset and tested on a Expo-Strip-PCB (Vero-Board, Breadboard), for trying the thing in all parts, or maybe just for a tutorial. On a minimum-version, you´d need 1 OTA (also maybe CA3080, LM3080, NTE996), 2 Diodes and a N-Channel JFET.
2.) A variable and programmable Input-Pre-Amplifier, with a good sounding Lin-CMOS-OPAMP - the programmable TLC271 from Texas Instruments, for universal adaptive possibilities of various Pickups, or other Signal-Sources, but also easily interchangeable to the recommended usage of a High-Performance and High-Speed Excalibur-OPAMP, TLE2037 (= Burr-Brown OPA627-Equivalent, TLE2037C/SO-08 ca. 3,00 € at element14/Farnell) on the Input-Section, would be available by the usage of DIL08-SMD-Adaptors. Highly motivated readers of this publication could get supported on request, from my non-commercial and only private component-store with TLE2037A devices, on a email-demand!
3.) Realizable low power consumption thru the whole Signal-Chain, with three JFET-Buffers, for 9 Volt-Batteries, but also adaptive for 12 Volt or 15 Volt supplies, for maybe a planned usage as Synthesizer-Effect-Module inside of a Rack-Version. For the 2SK30A-GR JFETs I could give also some tipps, where you can get them - there are several (german) Distributors still offering them.
4.) Easy switchable effect between Silicon- or Germanium-Characteristics, with four interacting main control-potis, where the whole circuit environment gives enough possibilties to adjust all experimental changes, or maybe later needed dynamics. This is also important and nessesary, because of the possible, wide variations of different Germanium-Diodes.
5.) First additive overdrive ability on the amplification of the Input-Stage = a possible Pre-Amplifier-Clipping on a enhancement (OTAs are clipping a incoming Triangle-Wave into a nice Sine-Wave!). If the user knows how to set and change the functions, it is easy to modify all the parts of the circuit also for such special purposes, if needed to. This possible mode is only available by another additional, not implemented and not shown switch to the schematic! The Resistor R10 has therefore to be reduced on another value of 1 kOhms -10 kOhms and the Diodes need then to be disabled and replaced by a Resistor with 2 k Ohms, for example.
Figure 4: A sharp/edged Clipping by directly overloading the OTA-Inputs
6.) An additional and simple "Absolute-Value-Converter" and therefore a boostable Output-VCA, for additional Dynamic-Level-Control, dependent on the strength of the Guitar-Strike by the user. This part is also planned to be changed to an opamp-solution for a ABV on future enhancement within a implementation on a SMD-PCB-Layout. Here could also be the possibility of implementing an enhanced Compressor/Noise-Gate Stage on a control from a RMS-Converter. This means a really huge enhancement possibility.
7.) A really unique and easy control from a symmetrical to asymmetrical Clipping-Function and fully selectable Soft-/Hard-Characteristics on the effect, also with a volume-level-correction by the use of a Stereo-Dual-Potentiometer, where the user does not have to re-control all times the made changes of the characteristics to the levels on the external Poweramp.
Figure 5: A Symmetrical Soft-Clipping on the Overdrive for a Guitar-Signal
This is a very useful and really elementary control and could also be enhanced to the usage of a Pedal, with one of the Potis changed and optimized to a Foot-Controlling-Element.
Figure 6: An Asymmetrical Hard-Clipping on the Overdrive for a Guitar-Signal
8.) A real profit on the effect with "High-Leakage-Current Germanium- and Silicon-Parts", and additionally selected and matched Diodes, for a really true and very musically, smooth Semiconductor-Overdrive-Sound and therefore with no unexplainable magics in the backgrounds of the never understood blackbox. So the user knows, what he really can expect from the thing and what not.
Also here to say again: Highly motivated users of the device could get supported on request, by a non-commercial and only private component-store, with matched Germanium- and Silicon-Devices, on a email-demand! Explanations for selecting such parts will follow.
9.) Almost somekind of a really performed "Vintage Design" on all parts, with TO-92-JFETs, DIL-Packages and also for the PCB-Layout, with rounded wires and a software-generated Shield-Layer-Routing (Copper-Puring).
10.) All parts together are prepared for future enhancements and all times the project will be made for the user and not only for a product, with learning by hearing and doing, what in the end means overall fun and no educational stress to electronic beginners, as also to say, the first important thing you need herefore, is just to be interested...
Right here one could launch the phase on soldering that thing together, so take a look on the main circuit of the unit and then on the placeplan and let´s get the parts by some vendors.
If you want to use the proposed PCB, then no need to think, but if you decide to make your own construction onto a Vero-Board, do not shield the OTA-Section too much, because this could widely damp the sound radically on mostly the frequency ranges, due to parasitic capacities!
If you prefer shielding the thing additionally, with the benefits on blocking RF, then apply the shield until the resistors named R10/R13 and keep the inputs of the OTA-IC almost unshielded. Here is important to tell, that all my published PCB-Versions without the usage of SMD´s, will have the little disadvantage of being more sensitive to RF-Inducing, because of the larger and longer PCB-Wires (wich act like antennas). If you get in trouble with this fact, then a first solution to fix this problem, is to set the values of the input-dividing resistors for the OTAs downwards, from 220 Ohms onto 150 Ohms, and then setting up the amplification of IC 4, by increasing the value of R6 (for example from 22k to 39k, or 51k to 82k) respectively!
I hope this will not be nesessary anyhow, but the LM13700 ICs maybe will vary, and this also maybe on the NJM13600.
Discussie (7 opmerking(en))
joe2030 9 jaar geleden
As the resposible autor of that project, but also being a confident Elektor-Reader like all other members here, I ordered 3 pieces of that really high quality Elektor-130311-PCB´s, where the most other stuff I had already present and then hopefully 'sticking' all together...
It sounded different compared to my first units some years ago, and also much different compared to the Lab´s unit, presented by Jaime on the youtube-video - and now, for not making too much words here, let´s come to the conclusions:
1.) Modifying the tone-control-section again was decided, by adding a resistor (680 Ohms - 1kOhm is ok) to the low-end of C15 and changing C16 back to 15-22nF, where this may result in some better performance (basses), when turning the tone control slightly more into treble-boost. Of course this is also possible as switch-selected, in case of different guitar-styles/types.
(For existing units: The easiest way to get the resistor coupled onto C15, is to place the capacitor in tombstone position and then to combine it with the resistor, - finally both arranged as slopes.)
Additionally I changed R45 from 2,2 kOhms to 4,7 kOhms, for best audible function, what results in a flat tone-response in the middle.
The main critics that rised again and again in discussions at my place (kickin´the unit for being unuseable - demo-clips to these items will follow soon with longer parts on youtube-videos), was the fact of the circuit hardly will state more in distortion/clipping (and this even at lower amplitudes), than being a soft-working overdrive, where the word 'overdrive' as described by its means (and who knows?) states mostly an overdriven input, which may also work without (!) any clipping behaviours in the effect´s path and therefore being driven on lower volume levels, which are adjusted at the guitar´s knob, as the main parameter to set and then increase the effect.
If you drive sinewave signals over clipping diodes, as in the present unit (the same for example happens also with the 'Shin-Ei Superfuzz-Units'), without any feedback-parts in the circuit, the thing clips anyway at different volumes and may only get out of this hard-clipping-function a little, by a serial resistor in the path to the used diode-pair, for a first instance, which is implemented as a 'nested potentiometer-section' (P3) in the main version. But however, the clipping was told for being too much and so there was the need for another modification.
This very useful addition to the first possible 'sound-softening', is to implement directly an additional small set of parts (after all only two needed resistors), to apply a useful feedback-loop, but what also again may get critical (mostly for those users who want the unit 'superhard' and more experimental), because this will avoid very hard clippings and shifting all more into a compressor-like function, so best would be here to use a switch (SPDT/ON-OFF-ON) with an available middle-position (same as tri-state for digitals), to switch off the feedback again completely and the possibility to select two useful feedback-levels (onto the ota-inputs at the main nodes for symmetry-control/trimming), but without implementing another expensive pot-control and hardly to modify again the whole unit. The result to the sound is something like a clipping-treshold, better to say a defined amplitude, where the clipping starts and a respose with compression, before the signal goes into distortion. By fact, this mode gets again some resistors and the said switch, - not too much stuff.
An appendant schematic therefore will follow as PNG-, or as JPEG-File and the modification may get easily applied to existent Elektor-PCB´s (delivered as 130311-1v1.1), with no need to cut any PCB-Junctions.
In the end the user is forced to drill another hole somewhere suitable into the hammond-case, to apply the switch with the fixed resistors and with additionally three short patches/wires and some solderwork. More Photos will follow soon, and also a completely modified PCB will follow, where I additionally hope for the Elektor-Team, to publicate this revision sometimes later in the magazine, for reaching all owners with the new modifications.
Also if you want to fix that option for permanent and with respect to spare the switch by applying the resistors directly into the circuit, of course would be the easiest and most valueable version. Then I would recommend to use two 220 kOhm-Resistors to the nodes of the OTA-Inputs and on the other side tied together on the output of the symmetrical Summing-Amp (Pin 8 from IC5 by 220 nF over the Resistors to Pins 4 & 14 of IC3).
Of course here´s again important to say, that all modifications depend strongly on the data of the used Clipping-Diodes, where a practical expierience was, that germanium´s may vary around 100 mV, with better words hereby up to 30%, what should get taken widely into account and the same also with different silicon-types!
2.) Next items to make problems (130311-1v1.1): - The delivered Elektor-Prints exhibit jumper-locations with too small drill-holes (several times I tried to email this trouble to the elektor-lab, but I think always got thrown out by all going into a Spamfilter, so this failed).
The problem may get easily fixed with your mother´s nail-rasp, for getting the pins thinner, by smoothing the corners.
3.) On my private ones and tested units for a friend, I changed the Lin-CMOS-Opamps into Texas-Instruments TLC2272, TLC2274 and TLE2071 (cheaper Excalibur-Version of TLE2037A for the input-amp), but of course those all have higher costs on purchasing.
These active semiconductors, as also the needed smart Stompbox-Potentiometers (Alpha-Brand/Taiwan or more expensive by Bourns), are quite good available to get them on ebay-offers, occasionally. Inside of Germany the main linear Pots with that small PCB-Grid-Data are rarely to get as offered on regular services.
4.) Changing all electrolytic Caps into 'Samsung Hitech-Ceramics', was the next innovation, as I think so announced somewhere in the project´s description earlier. As the project was choosen from startup also to implement in SMT, this part of the modifications has the most impact for reducing boardspace and hereby increasing performance. At this modification´s part, C7 (47µF) was replaced with two paralled 22 nF/1210/6.3V Ceramics, one on the topside and one on the bottom.
For this item, sometimes later there will follow a new PCB-Layout and getting the thing smaller once more, maybe also with all resistors as 0805-versions could get interesting for pcb cost reductions.
5.) Summary of recommended Modifications:
- Fixed Drills for all Jumpers (Æ 0.8mm)
- Changed Value of C16 to 15-22 nF
- Changed Value of R45 to 4,7k
- Added Resistor (R61) with 820R in Series to C15
- Added Feedback-Loop with R59 & R60 (100-220 kOhms, may vary - try higher values first, and take care not to shortcut anyhow to Iabc-Pins 1 & 16 of IC3 !!)
- Choosing expensive High-Tech-Opamps, for best audio quality
After all also noticed and a really disturbing matter on purchased material, was the fact of very much varying ohm-values on potentiometers - of course hardly in the range of predictable tolerances, but I measured on quality products at a stereo-device more than 20% difference between parts A and B, what´s astonishing and what can make much trouble. Another conclusion, for a possible next series of that unit, is the use of CMOS-Analog-Switches, instead of the footswitch-patchways, where of course this will increase again board-space and costs and this would need a completely new setup.
In case of the overall costs and the high partcount of this complex unit, I want to announce here now a really different second version of the OTA-Overdrive, with all (!) Opamps deleted and only using the OTA-Core in the same way, together with some discretes and a LM3046.
This project is just in progress and I am planning to upload the first material for this thing in a few days, but lately before the end of Elektor´s vacation time.
!!! The recommended feedback loop, as described above, will not work properly, if you changed the unit into the main modified tone section, which was published on Elektor-Projects as update in 03-2015.
A final solution to this update in conjunction to a direct working tone-control section will follow soon as a complete schematic for all readers who are interested herein. Of course project-feedback by interested readers would be joyful !!!
1210-hicap-01.JPG (402kb)
crimped-diodes-01.JPG (965kb)
diodepins-in-dil-sockets.JPG (184kb)
ota-overdrive-elektor-revision-i-2015-0.png (244kb)
OTA-Overdrive Rev. 01 - Complete Pack (Eagle 7.3) (1710kb)
joe2030 10 jaar geleden
This extension to the OTA-Overdrive will continue the project to another additional sound-possibility, but without changing too much on the existing print-assembly. The modification is done by a single cut into the main signal-path and may get performed over one weekend, if all parts and the predestinated update-pcb are already present.
For adding this new hardware, there will be no need to change on any electro-mechanical parts, as positions of jacks and so on, etc., as the user may insert another small pcb on a not much larger area than maybe 30 x 30 mm with the newly print, and this combined with another possible Potentiometer-Control (only if choosen) on the left or right side of the box.
For this extension no electrolytic Capacitors are used and all relevant parts are implemented with hi-quality Samsung SMD-Ceramic-Caps, with 1-10-or 22µF respectively, furtheron the suggested main variant for this new pcb gets build up with easy to handle 1206- or 1210- parts for all passives and with all semiconductors also possible as part-versions in TO92-packages (some other variants on this item will be described later in this project-chapter).
Again I hope to show here something 'pure analog with a touch of vintage' and another project-part for 'learning by doing', and also as 'a practice with product' for all advanced electronic beginners, to get something very useful on a well performed technique, with keeping much possibilities for further experiments (the Attack/Sustain-Section as part of the circuit is only in a experimental state and still needs to get tested on breadboard-expo in all manner - so this is presented as 'preliminary' addition) and then for finally making music on some new and 'very clean sounds' with that thing.
The shown circuits got dimensioned with the signal amplitudes for most regular Pick-Ups (at an rms-level around 70-100mV, before going into distortion), with respect to the most possible control to the user on the guitar´s output-volume as the main actor.
This Update as End-Part to the OTA-Overdrive-Stompbox:
The update finally adds to the input section at the main OTA-Overdrive-PCB again two 2.54 mm-Headers for 'plugin- or solder-usage' and externally a few more electronic parts. Respectively there comes a Dual-Opamp-Section and a discrete analog Frequency-Doubler (Octaver) in the form of some Transistors, then for - the mechanical parts - to place another Switch ('Octave on/off' - for switching the signal path, plus the Octaver-9V-Power, for less energy consumption if not used) and a Control-Pot for 'The Octaver-Balance', where this control is chooseable - if wanted, but not absolutely needed, and where this control may also get finally combined as a possible Stereo-Pot together with the 'OTA-Symmetry' - also maybe getting additionally switchable to an off-state.
The Octaver-Effect and some backgrounds
This unique effect, for producing a signal which is one octave higher than the original, or better say doubled frequencies in conjunction to an Input-Original, plus an additional directly following Overdrive is also known to the most Guitarists for general as the famous 'Univox-Superfuzz Octaver-Enhancement', which got first discovered for its special audio-usage on electric Guitars about 50-60 years ago and got commercially introduced mostly with the presence of acceptable semiconductors with good amplification abilities, by means with the first available and affordable germanium-transistors.
The main and basic function for an electronic 'Octaving' may get originated on several techniques, as this is possible with especially used audio-transformers where the first namely popular products herefore were known as the 'Tycobrahe-Octavia-Units' and formerly nick-named by Jimi Hendrix in the late 60´ies as the 'Octavio´s' on his first units, which have got performed by Roger Mayer. The next units got performed with diodes (as also known for the units named 'Fender-Blender' on a little different configuration for the circuits - and of course on the sound), but for the most in the end, this sound is also known for the usage on origin with transistors, which is the most comfortable technique (as told so, of course not the best at all) and this was copied/cloned from it´s first inventions by countless manufacturers and by fact also comes again as a clone with this presented extension.
But however, these techniques always need precisely selected electronic parts for sounding good and furthermore all this told above stuff on performing that sound would get too much to describe, so the here described technique for this unit-extension uses two transistors, which get connected mainly in the core-function for an especially arranged and controlled 'Differential Amplifier'.
The Octaver-Effect, also named and described as a 'full wave rectification', is on one hand the kind of a known sound standard, but hereby also on the other hand known as a little critical for it´s performing, because of an almost audible temperature dependence of the used units, respectively if used with transistors, what sounds quite good if all comes correctly 'tempered', but what means on the opposite for the worst case, that the expected sound would not origin at all, and the output of the device remains the same as the input, at lower volume. This behaviour is now completely different for the presented extension.
On such similar and older known units, for avoiding these malfunctions, there was the adjustment for this possible behaviour performed with a trimpot, which got placed at the input-bases of the transistors, but which comes now in a different conditon, where the trimpot is placed somewhere else, at the transistors collectors and what means by fact the following benefits for that thing:
The unit is completely temperature-compensated and additionally to this advantage, the user is also not strictly forced to use especially selected, or matched Transistors, because the thing gives the great possibiltiy for an easy adjustment on parts-mismatch, in conjunction with the said tempco-circuit. Once adjusted, the device will stay also stable with that adjustment on temperature variations.
So by fact it would be ok, if you use some standard transistor-types out of one production charge (or respectively would be good with the same hFE-suffix) and what then should fit without any problems.
Described with short words, this circuit exhibits a special and unique biasing system, mostly based on two working current-sources, which are attached in a control-loop to the used differential amplifier, where the tempcoe´s of all parts will cancel each other, if all gets biased properly.
Of course this principle of control-interaction is not completely new as a known electronic developement, but surely new for such kind of a frequency-doubler, previously not available in this configuration and so the thing comes really exclusively here on the Elektor´s website!
As I ordered also with a background to this project some dozens of small Current-Mirror-PCBs and NXP-Dual-Transistors in SOT143 (mostly for storing them and to have those modules as parts for universal breadboard usages), the circuit was partly prepared for this usage on several breadboard works and sequential experiments before and got then performed and tested with a Tina-10-Simulation, for the main test on the relevant temperature behavior, due to a lack for a useful oven (got used for pizza...), for this purpose on real-live background.
On a changing spread over 45 degrees of celsius, on all involved semiconductors, the circuit for this application doesn´t change any relevant in performance (measured as a 2-3%-delta on amplitude - please refer therefore to the attached Diagram-Folder), which means this is excellent and by some experiences with this Simulation Software, one can assume that the thing works also quite good in a real-live-environment, with the same results, but time will tell - maybe better, and I will update this as soon as possible.
The OTA-Overdrive stays unique and will not fit with this extension on any Univox Superfuzz Characteristics, or on other known Octavers:
Important to tell for this extension, before any further continuing, is, that the OTA-Overdrive-Unit will not correspond anyhow to the Sound-Origin-Hardware of the Univox-Superfuzz-Units, and therefore surely sounding different, where this of course may depend also mostly on each unit´s individuality and gets highly determined by the used diode-pairs, again making each device really unique.
Conclusively on this circuit and it´s promised performance in the end, this possible sounds may get exquisit, on good optimizing all parts together!
Some further Variations - Matched Transistors - or Germaniums using:
On being chooseable by the user, the main core-feature of the circuit will give the possibilty, to setup this part and the tempco-loop also with Germanium-Transistors (chooseable for NPN or PNP - Examples for circuits with AC127/AC128 will follow soon), where of course this may widely depend on local availabilities, at worldwide locations.
As for the main variant version, this extension has been setting up also with an LM3046-SO14 matched Transistor-Array and with choosing that part, also having the benefits for a really matched unit, coming with 5 Transistors in one package. The LM3046-Chip was fairly re-introduced by Texas Instruments, after acquiring National Semiconductor in 2011, where this chip-topic first went completely obsolete some years earlier.
On these facts the extension comes now on several possible variations, where in the end the user gets this separate PCB with another possible Control-Pot (almost to hold the thing) and two additional switches - one for a possible Bias-Attack-Sustaining, where this is still fully proposal and therefore nothing guaranteed for any good or bad sound.
With relevance and respect to the built-up Elektor-Labs-Unit, one version is presented with the Transistor-Array and two BC557B Transistors (or a BCV62 Current-Mirror) - all parts worldwide available at Digikey-, Farnell-, or Mouser distributors.
The Main-Schematic to the extension is for better availability presented as NPN-Version with BC547B/BC557B or possible SOT23-Alternatives placed on a second schematics-sheet and to separate positions on pcb. Then a PNP-Version - with respect to better available Germaniums at this polarity - will follow and will get added a little later as JPEGs and/or PNG-Fileformats, alltogether then in ZIP-Folders, also with all Eagle-Files.
As the 'Final Cut to the Project' I am routing a completely new PCB, where all parts get implemented onto one piece, so nomore confusing possible. This will take a little time and is planned for coming in the next weeks (lately I hope to have several versions in March 2015 as for Eagle Versions 5 & 7.2), where the final part will give the possibilities for varying in each manner, to get designed as considered, also of course depending on the users calculated money cash and in the end getting 3-4 choosable PCB-Versions on different performances...
If you find any errors, please give me contributions - Thank you!
With this part for the project, this may now get another step into the direction for performing a possible Synthesizer-Module, with several other useful functions on the audio and powered with +/-15V.
Therefore, in a separate work, I prepare together with such a module also a final Rack-Version to the Stompbox-Unit, where the user may select up to 6-8 different Diode-, or Clipping-Pairs and the unit collecting all the most sound characteristics together, where this final concept will also add a Germanium-Compressor-Section to the Output and then in future all getting programmable, especially the section with the volume correction.
On enough feedback to the project, I am planning the complete thing to setup again on discrete OTAs, performed with Zetex/Diodes Low-Sat-Transistors and special Ge-Diodes on higher currents. Coming soon.
Have a nice day and much fun with this little extension to the OTA-Overdrive...
octaver-for-overdrive-lm3046-bc557.png (95kb)
Octaver with LM3046-SO14 - Matched-Version (25kb)
Octaver Complete Pack - Text & Eagle Files - with LM3046-SO14 (1033kb)
Octaver Joe2030 - Tina10-Simulation Osci-Diagrams - LM3046 (502kb)
octaver-in-overdrive-lm3046-bal-50-50.jpg (38kb)
octaver-in-overdrive-lm3046-bal-25-75.jpg (35kb)
octaver-joe2030-at-zero-degrees-celsius.jpg (46kb)
octaver-joe2030-at-45-degrees-celsius.jpg (46kb)
octaver-peak-and-sustain-on-pitch-change.jpg (40kb)
Octaver Standard-Version with variable Semiconductors (TO-92/SOT-23/-143B) (26kb)
Octaver Complete Pack - Text & Eagle Files All-TO92-Standard (950kb)
joe2030 10 jaar geleden
This correction to the project should lead to all exposed schematics, where the value of a capacitor in the 'Tone Control Section' should get changed from 22 nF, to 2,2 nF, or maybe to 1,5 nF (C16 in Lab-Schematics, try the value on the perf. sound - pos. in series with resistor 2,2 kOhms). Somehow I forgot a commata at the uploaded material, dont know how passed, so sorry!
overdrive-corrected-cap-22-nf-02.jpg (48kb)
hard-overdrive-sym-low-ota-gain-01.jpg (46kb)
hard-overdrive-assym-higher-ota-gain-01.jpg (54kb)
Diagrams for Tone Control (1343kb)
joe2030 10 jaar geleden
ARMageddon 10 jaar geleden
TonGiesberts 10 jaar geleden
130311-1-v11-bottom-view.jpg (1218kb)
130311-1-v11-enclosure-inside.jpg (2253kb)
130311-1-v11-enclosure-outside.jpg (1733kb)
topoverlay of PCB 130311-1 v1.1 (23kb)
bottomoverlay of PCB 130311-1 v1.1 (13kb)
copper top of PCB 130311-1 v1.1 (59kb)
copper bottom of PCB 130311-1 v1.1 (63kb)
130311-1-ota-overdrive-schematic-v110-0.jpg (1512kb)
TonGiesberts 10 jaar geleden
R30,R31 = *
C7 = 47 µF, 35 V, lead spacing 2.5 mm, diameter 6.3 mm max.
2-130311-1-top.JPG (2668kb)
3-130311-1-modification.JPG (2064kb)
Eagle 6.6.0 files of the OTA-Overdrive with genuine germanium sound (130311) (46kb)
130311-1-ota-overdrive-with-genuine-germanium-sound-schematic-v100-0.jpg (1481kb)
joe2030 10 jaar geleden
As I announced - and as I think so, in the case of a 'Real innovative Guitar-Effect for Everyone' - this new part is really different to the first little unit and means over all the 'Final Cut' for this project, but where I am planning also, in the background to this, to implement the OTAs as advanced, discrete SMD-Versions and publishing the whole material of this all again here on the elektors website, as a separate outstanding project and on a high performance product.
Herefore I have developed in the last two or three years several very good OTAs, mostly in conjunction with the lots of obsolete getting OTA-ICs as the CA3080´s, LM13600/LM13700-DIL-ICs, NE5517´s, etc, and by doing really lots of work on this theme. The here mentioned discrete OTAs were made with matched NXP-SMD-Transistors, where these OTAs are now available, after a longer time on developing those.
(For this addditionally announcement: About the length of the whole taken time, wich I spent for developing this and collecting experiences, I do not know for really, because my first SMD-OTA-Versions I have performed around seventeen years ago with SOT-23-Transistors, just for fun on that time and on a little crazy synthesizer project, but those parts are still working up today and doing this very well!)
The principle and main functions for the OTA-Overdrive - as described in the first published material - will stay of course still the same, but with this update the circuit gets into a state of maybe also being projected for high perfomance commercial series, also as several versions and much more professional, and within the end possible six to eight, or maybe ten controls in a larger implementation, much more complex than only a stompbox and being prepared also for an enhancement as a Rack-Module, for usage in modular Synthesizers with also a triple Tone-Control.
The new features, explained with a few words, are:
1.) Fully symmetrical construction for the signal path in the Overdrive-Section. Both OTAs are now working directly on the ground-free and DC-floating Effect-Core. Hereby the project really benefits on the possibility for available Dual-, or better say Stereo-OTAs, with (of course needed) very good matching data between the amplifiers, like the LM13700-, NE5517-, or NJM13600-ICs, as wich they are told and favourized by their manufacturers.
(The used Circuit-Core/Technique is also mostly arranged like my other published project, what I have posted here on this website and wich is named as a: 'Floating Noise', also called with another name as a 'Thunderbolt-Trigger-Unit' - 'The best White-Noise for Synthesizers'.)
2.) Industrial Layout-Features: Double sided and of coarse also a little more expencive PCB (four possible Units, out of one single Euro-Card, Version C is now available as full SMT for all parts and three possible units out of 10 x 10 cm PCB-space - very valuable for low budgets and very smart), with placed components on the Top- and the Bottom-Side of the unit, and with the usage of two footswitches, directly mounted onto the PCB.
3.) The ICs for the Version B are still implemented as Standard-DIL-Packages, but all resistors and ceramic capacitors are now implemented as SMDs, in 0805-, 1206- and 1210-Packages. Versions C and D are implemented completely in SMD, where D comes again with a smaller size and with an industrial Instrumentation Amp.
Until up today, the new circuit is only tested in simulation and therefore it is still in an experimental condition, but it should work properly in all manner! As I have tested it in the simulation, this circuit promises much more, than the first version, but is of course therefore more complex and also more expencive at all.
Version B & C - Main Features
This new circuit got updated to a fully symmetrical construction for the whole signal path of the Effect-Generating-Section, where both OTA-Outputs are now working directly on the Clipping-Diodes. Hereby each OTA gets the guitar-signal separated onto it´s differential-input-amp, one onto the positive side of the balance and the other one onto the negative, where now one OTA works here with an inverted function to the other (also used in the same way on the positive and negative lines for the Symmetrical Control Parametry), for a possible driving of the diodes into a really floating and therefore 'Ground-free Push-Pull-Condition'.
The most benefit of this symmetrical stage is the fact, that the diodes currents will not flow anymore into the artificially generated Ground-Node (wich is here always appearing as an Opamp-Output, with all of the herefore pregnant disadvantages) and therefore making the Overdrive-Originating - seen as Voltage-Generator - much more independent from the rest of the circuitry and really getting performed only by the function of a Current-Source.
After that stage, the diodes are coupled out over two capacitors onto a symmetrical instrumentation amplifier (realized with JFET-Input-Opamps), wich performs the signal conditioning for the different amplitudes of several Diode Pairs and preparing the signals, for getting ground-referenced again, on the output of the device.
This whole new arrangement is choosen for a much better and more transparent originating of the effect and getting it alltogether to a possible better frequency range, where the ability of the OTAs of making a maximum of 2 MHz, gets shurely also more pregnant and gives a more powerful 'Bite' to the Sound.
Here has also to be underlined again the fact, that you can not see directly these benefits and advantages on a Oscilloscope-Screen, but of coarse you can hear them, let´s say here with well-tuned ears!
With this arrangement of the circuit, I recommend the Effect-Core is working as independent as possible, where the first thought for this has strictly gone to the fact, of using JFET-Opamps for buffering the signals of the produced effect on as much as possible high impedances.
In the end, by spinning this all further more, one can blow up the whole project to a huge experimental Module, with really lots of controls and maybe finally adding a microcontroller, multiple Diode-Pairs and making alltogether programmable and storing sound-setting parameters in a residental memory (??).
There could then be - in a futuristic enhancement - a performed selection of multiple effect characteristics, switched by reed-relays and combined with digital logic.
If you want to do some experiments in that ways, there is very important to say, not to use any MOS-Switches in series to the Clipping-Diodes, because of the Rds-On-Values of these devices. For getting on this arrangement a really Hard-Overdrive/Distortion-Characteristic, the serial connected resistance to the diodes should get also to a real zero-value!
It has also to be said, that in the circuit still spared is a possible Pot for a Feedback-Control (in the simulation circuit implemented as R27/R28 and on the first version A, implemented as a switch or a jumper) wich would be another additionally enhancement to the device, giving again more possibilities for some experimenting.
Using the OTA-Overdrive-Cell without any feedback (as otherwise known for the most Opamp-Usages), means a distortion effect anyway, independent if choosen for a soft or a hard characteristic. So there is maybe also a true need for a feedback at all?!
Not really, if one can switch the effect off, but it would be nice to control that, so this leads to another version, where more place is needed and this is right that situation where the thing grows up and shurely leaving the state, of being only a stompbox...
Circuit performing of the finally Versions B, C, and especially D:
Once again, described as said above, the circuit works with (virtual) ground-floating diodes, wich are getting amplified over an instrumentation amp, generally realized with standard-opamps, but for the last SMD-Version-D, I have choosen the use of a Burr-Brown IC, the INA114AU.
This IC is a little more expencive (5-7 € at element14/farnell, maybe cheaper at digikey´s), but has very good audio data and is also ideal for a usage in battery-units, because it needs only a absolute maximum of 3 mA on the supply, where the LF347 needs more than 7 mA (if low-impedance driven, this IC can consume up to more than 1 W for power!!), and what makes here the most sense.
As a final goal to the project, you can download the folder with the Eagle-files and the Multiple-PCBs, but not needing to own the Eagle Software for performing the thing directly, anyway! So, when you transfer these files to a PCB-Service (for another time, I tried that with Elektor-Eurocircuits-Print-Service, on my Discrete-OTA-Project and was very pleased with that products - see therefore the attached Pictures 8-10), you will get back 3 or 4 PCBs for the units and therefore getting good prices, by doing and performing the project that way!
These Board-Files (NT-pcbname.brd) are arranged with cutting lines (Standard 1mm width for the engrave = 50µm drawn in the Dimension-Layer), so you just need to brake your PCBs with a suitable tool, to get in the end your single units.
I have tried here also a cost estimation at Eurocircuits, where I have been coming upon a cost about 10 Euro for each single print, if I would have ordered multiples.
In this case I also hope on the staff from the elektor-lab, after the vacation seasoning and maybe they have some more ideas about usable prints for the project, maybe at special orders?..
As a final info to this Project-Versions B-D of this Overdrive, I want to tell, that the herefore performed OTA-Cells on that last configuration should also work very good in the same way on Synthy-VCFs as High-Pass-, or Low-Pass-Stages (coming contribution to Bob Moog´s, or Buchla´s works), where I want to announce here this item, to be one of my future projects to all members of the elektor-labs-community and especially hereby to all motivated Synthy-Users.
Therefore I hold also, in the background on that shown techniques, ready developed and much enhanced SSM2040-Style-VCF-Modules as SIL-SMD-Versions and with temperature compensated Onboard-Log-Converters, but with strictly no usage of any critical and expencive PNP-Duals.
Thanks to the engineers and staff of Texas Instruments, that they are up today again and still producing the LM3046´s as SMDs, wich where canceled by formerly National Semiconductor. - Let´s hope, they will restart also the production of that LM3046-DIL-Variants again. With a few of these parts, you can also implement very precise, selfmade OTAs.
Please note on downloads, that the copyright for this project has fully gone to Elektor.
Also to be continued...
picture-08-ota-module-dil08.JPG (680kb)
picture-10-otas-matched.JPG (856kb)
Overdrive Updates B & C - Complete 08-2013 (1580kb)
ota-ovrdrv-updt-09-2014-gk.jpg (226kb)
lob 11 jaar geleden
Very nice project!
Just ordered a bunch OTA's...
Do you have the project text in german ?
Many regards
Lars Ole
joe2030 11 jaar geleden
cebersp 11 jaar geleden
joe2030 11 jaar geleden
lob 11 jaar geleden
ARMageddon 11 jaar geleden
joe2030 11 jaar geleden